Do you have concrete mixers but are not sure how to repair or maintain them? Continue reading to find out how to fix minor issues that commonly occur while using a concrete mixer and as well as how regular maintenance can increase their lifespan. If you do not own a concrete mixer but are looking into it, contact BS Power for help. We can help you find a concrete mixer that will be suitable for your construction projects and highly affordable.
How To Fix Common Problems With Mixers
Concrete mixers are an important part of any construction site, but like all mechanical devices, they may experience some problems. Luckily, most of these problems can easily be fixed. Continue reading to find out some of the most common problems that a concrete mixer may experience as well as how to resolve these problems.
One of the most common problems that may occur while using a concrete mixer is a situation in which the drum stops turning. This problem can be caused by a broken belt or minimal power making it to the motor. To try and fix this problem you will need to check the belt first to ensure it is tensioned properly and in working condition.
If there is nothing wrong with the belt, you should then check the power supply to the motor. Ensure that the mixer is plugged in at a power source correctly and that the circuit breaker has not tripped. The best solution would be to double-check the power points before trying to use the mixer. If this problem continues, you will need to call a professional to repair the mixer.
In addition, another problem that is experienced often when working with mixers involves the mixers not mixing the concrete correctly. This may be caused by a few different issues, including a worn-out gearbox or worn paddles. To fix this problem, you will need to inspect the paddles to make sure they are still in good working condition and that the paddles are attached to the drum properly. After this, check the gearbox.
You will need to make sure that the gearbox is also in good condition and well-lubricated. If your gearbox is damaged, it should be replaced as soon as possible. The third most common cause of problems for a concrete mixer is leaking. This damage is generally caused by a few things. This includes a damaged gasket or a worn-down seal. You will need to check the seal to see if it is in good condition or not and ensure that it is attached to the drum correctly. Then check the condition of the gasket.
Furthermore, if the gasket is damaged or worn out, it will need to be replaced. An important part of this is regularly inspecting your mixers.
However, if you do come across a problem that you are not able to fix, it is best to call a professional to assess and fix the problem for you. Ensure that your mixers are maintained properly and that if issues arise that they are addressed immediately.
How To Maintain And Clean Concrete Mixers
Mixers are an extremely important part of any construction site, this is why it is essential to look after and clean them regularly. Effective maintenance, as well as cleaning, can help extend the lifespan of a concrete mixer as well as ensure that the concrete produced from these mixers is of high quality.
An important thing that you can do to improve the efficiency of your mixer is to lubricate it. The bearings, gearbox, and other moving parts should be lubricated regularly. This will help reduce wear and tear and make sure that the machine operates smoothly.
Before you rush to buy a random lubricant and lubricate your mixer, make sure to read the manufacturer’s instructions. There should be clear instructions provided by the manufacturer regarding the type and amount of lubricant that should be used. Also, check the lubrication levels of your mixers often.
Furthermore, you should check the belts and hoses regularly. These components experience a lot of impact, which means that leaks or breaks can happen. This means that mixers will not operate effectively, and this will lead to low-quality concrete. It is also necessary to inspect the hoses and belts for any signs of damage or wear and tear. If they are damaged or worn, they will need to be replaced.
Cleaning your concrete mixer is also important for prolonging its lifespan. The drum should be cleaned after each use or at least at the end of each working day. This will help prevent the excess concrete from getting stuck in the drum.
Use a wire brush and water to scrub the inside of the drum, or a pressure washer to remove any concrete that has been left behind. The outside of the mixer should also be washed to remove concrete or dust that may have gotten stuck.
Besides regular maintenance and cleaning, it is also important to keep the interior and exterior of the mixer dry and covered when it is not in use. This may help minimise or prevent rust and other damage.
Comparing Concrete Mixers
Before deciding what type of concrete mixer to buy, it is important to compare the different types of mixers available to you. Each mixer has a unique set of benefits and features, so choosing one that will work the best for your projects can be challenging.
Continue reading for a comparison of three popular concrete mixers. These mixers include drum mixers, planetary mixers, and twin-shaft mixers. The drum mixer is a very basic concrete mixer. It has a cylindrical drum which rotates on an axis. The ingredients for concrete are placed inside the drum, and while the drum rotates the ingredients are mixed.
These mixers are reliable and extremely simple to use. They are commonly found on small and medium construction sites. These mixers are also affordable compared to other models, which is why they are a popular choice for small construction projects.
Planetary mixers use rotating drums and paddles or blades which rotate in opposite directions inside the drum. These mixers produce a high-quality and homogenous concrete mixture. Planetary mixers also produce high volumes of concrete in a short time.
These mixers are often found on ready-mix and precast concrete plants, and large construction sites. When it comes to twin-shaft mixers, they are seen as a more complex type of concrete mixer.
They have two horizontal shafts that rotate in opposite directions. The ingredients for the concrete mixture are loaded into the mixer, and while the shafts rotate, they thoroughly mix these ingredients. They are commonly used on large construction sites and are often the first choice for industrial and commercial projects.
When it comes to choosing a concrete mixer that will work the best for your construction projects, it is important to take the size and scope of the project into consideration. You should also keep in mind your budget and the quality of concrete that will be produced by different types of mixers. If you are not sure about these things, contact B&S Commercial Power.
We will gladly help you figure all these important aspects out. We understand that it can be extremely daunting to choose a mixer. This is why we have excellent staff available to help you with exactly that.
How To Choose The Right Concrete Mixers For You
It is crucial to choose the right concrete mixer for your construction projects to ensure that the jobs are done efficiently and at the best quality. There are many different mixers on the market, which may make it feel overwhelming to choose just one.
The first factor to take into consideration is the size and scope of the projects you will be working on. If you only need a concrete mixer for small to medium-sized projects, a drum mixer may be the perfect option.
As mentioned, these drum mixers are simple to use, they are reliable, and relatively cost-effective, making them a perfect option for smaller projects. However, if you have larger projects, a twin-shaft mixer may be the best option. Twin-shaft mixers are efficient and produce a higher quality of concrete. These mixers are commonly used for commercial and industrial projects.
In addition, the next factor to consider is the volume of concrete you will need. If you need a large volume of concrete to be produced as quickly as possible, a planetary mixer will be the better option. These mixers are excellent for producing high-quality concrete in high volumes and in a short amount of time. They are commonly used in large construction projects. The next factor to consider is what your budget will be.
Drum mixers are relatively low-cost, so if you have a small project or DIY project, they are a perfect choice. On the other hand, planetary and twin-shaft mixers are on the more expensive side. Despite these two mixers being more expensive, they are more efficient and produce higher-quality concrete. When working out your budget it is important to keep in mind the quality of concrete that you need.
It is important to invest in a concrete mixer that will produce high-quality concrete. If the concrete mixer you decide to buy produces poor-quality concrete, you may have to deal with issues down the line that may be a result of this.
Furthermore, it is vital that you balance your budget according to the size and scope of your project, as well as the volume that you need to produce. This will make sure that you choose concrete mixers that are the most suited for your construction projects.
Lastly, it is important to consider the accessibility and location of the construction site, as this will affect the type of mixer you buy. If the construction site is in a remote location and difficult to access, you will need a mixer that is easy to transport as well as set up. For this type of job, portable mixers are the best option.
The Future Of Concrete Mixers
Concrete mixers are constantly evolving, and new designs and technologies are being designed to meet the forever-changing needs of the construction industry. In the last few years, there has been an increased need for sustainability and energy efficiency in the way mixers are designed, and the integration of smart technology to improve the productivity and efficiency of mixers.
An important area of development has been the use of electric or hybrid dive systems. These systems have been designed to be more energy efficient as well as to reduce emissions compared to diesel-powered mixers. These mixers have also been designed to produce less noise which is necessary when working in residential or urban areas. The future of concrete mixers is looking promising.