The world we live in gets increasingly modernised every day, and it is noticeable even in the construction industry with concrete technology and cement mixers becoming more advanced. Concrete and cement as building materials were once seen as something low-tech and cheap to use. However, with gradual advancements in concrete technology. The once low-brow building material has quickly become highly sophisticated. As a result, cement mixers and concrete can produce some of the most exciting design trends. As a result, this simple material has changed into something trendy in many modern and popular architectural and interior designs. In this article, we’ll look at some of the most favoured concrete design trends and glimpse into what we could expect from the future of concrete technology and cement mixers.
Some Recent Advancements In Cement Mixers And Mixing Technology
Cement mixers have been highly innovative in improving concrete performance. Using cement mixers is hugely beneficial when building and designing with concrete. They enhance the efficiency of the building process and the quality of the mixed concrete material. Concrete mixers also improve the safety of workers who are mixing concrete. Many cement mixers are available today, each with benefits and advantages. We at BS Power understand the need for excellent quality equipment, so our range of mixers provides you with the right tool for the job. BS Power has you covered whether you are working on a small home project or a large industrial one.
There are three main types of modern mixing technologies for cement mixers. They include the following:
Planetary Cement Mixers
Planetary cement mixers are ideal for mixing large quantities of concrete for heavy-duty industrial use. This type of technology is most often used when manufacturing large construction products while maintaining a high-quality concrete mixture. This is because it has a unique way of mixing, which always ensures consistency. It also allows for other substances to be mixed into the concrete whilst mixing, such as clay, resin, and limestone, to produce a wide range of building products.
These cement mixers are designed with one or more star-shaped mixing arms that rotate around each other and are a central point in the cement mixer. This ensures that the entire surface at the bottom of the mixer is constantly covered. This is an effective way to increase the speed and quality of concrete production. Some other benefits of this new technology include:
- This type of machine often requires little maintenance due to its practical design.
- There are usually very few problems due to leaking cement.
- A homogenous mixture is ensured due to the uniform mixing design.
Horizontal Shaft Cement Mixers
There are two main types of horizontal shaft cement mixers, single or double shaft mixers. These mixers were produced to create concrete with zero slumps and improve the quality of the mixture. The twin shaft version has a large output of concrete mix at a rapid speed. It also requires little cost, making it an excellent choice for many manufacturing businesses. Horizontal shaft concrete mixers are usually used to create lightweight or a more dry-hard type of concrete. Additional benefits of this type of mixing technology include the following:
- They can mix a variety of aggregates, including different kinds of grout and mortar.
- This mixing technology consumes less energy than other cement mixers.
- It is convenient to use.
- These cement mixers are usually low maintenance.
Drum Cement Mixers
Drum cement mixers are often viewed as the most common type of mixers, and their versatility allows them to be used in various construction jobs. These cement mixers are designed as a large drum, with an opening on one end and sometimes on both ends. The drum rotates at a constant speed, with more advanced attachments or flights inside the drum that move to mix the aggregate effectively. These also help with the process of loading and unloading the concrete aggregates and the finished mixture. The rotation is very controlled, ensuring the mix is consistently high-quality. Drum cement mixtures are favoured because they are suitable to use in both large and small construction projects or even on smaller DIY buildings and designs at home. These types of mixers are also used to produce roads and bridges. Other benefits include:
- Drum cement mixers have the lowest operating costs and minimal maintenance costs.
- Both small and high volumes of concrete can be mixed with this technology.
- It produces little noise when compared to other types of mixers.
- They are usually designed to be simple and easy to use.
- These mixers are designed to be convenient for moving to new locations.
Cement Mixers: Some Recent Advancements In Concrete Technology
Other than developments and improvements in cement mixers, there have been a lot of other advancements in concrete technology and the construction industry. New trends and advances are constantly appearing. Since concrete is one of the world’s most popular building materials, it is continually refined for better performance, strength, and design. Concrete and cement contractors must keep up with these new technologies and trends to improve their efficiency and produce high-quality concrete products. The following are a few of the latest developments and trends in concrete technology.
One of the fastest-growing trends in concrete technology is using recycled materials in aggregate mixtures, such as ash, glass, and even recycled concrete. Every year, many buildings and bridges are demolished to produce new developments, and using the construction rubble to create new concrete is a highly sustainable development. The demolished concrete gets crushed back into a fine dust by crushing machines. It is then refined and separated from unwanted debris before being remixed into concrete. This is a fantastic development, as using recycled materials saves money by reducing the resources needed and the amount of waste and greenhouse gases emitted during production. A few more benefits of recycled concrete include the following:
- Recycled concrete is less at risk of seepage, offering increased protection.
- It can appeal more to specific clients and governments due to the reduced environmental impact.
- Natural resources are preserved.
- Less wastage is sent to landfills.
Concrete 3D printing
3D-printed concrete is made using a specially designed 3D printing machine. The concrete mixture is mixed at a specific consistency to flow freely through the equipment. The machine builds the concrete structure by layering concrete until the finished product is complete. Using 3D concrete printers eliminates the need for concrete moulds, making the production of the products cheaper and faster. Concrete 3D printing can be used in building bridges, apartment blocks, houses, and large-scale concrete products. There are many advantages of this new technology, such as:
- 3D printed concrete can produce customised structures
- and concrete products. It can create concrete structures which are pretty complicated or have a variety of geometric shapes.
- There is little room for human error, so concrete products are produced with high accuracy.
- It is safer for workers to use this type of machinery, and the physical dangers of building with concrete can be reduced.
- It produces concrete products quickly, with a shortened curing time, making it an ideal option for builders working on a tight schedule.
Although concrete is one of the most durable and long-lasting building materials, it doesn’t resist weathering forever; it can start to crack over time. Repairing fissures that emerge in concrete buildings can be costly, taking up a lot of time and labour. Luckily, with the development of self-healing cement, these fissures and cracks can be avoided for extended periods. Research and improvements in cement technology have produced a type of cement with polymers blended into the mixture. These polymers allow the composite materials to bond to each other across any cracks that form, healing and reinforcing the damaged areas. This new type of cement also has increased elasticity, creating buildings and structures that can withstand a high-stress level and resist weak points or fractures. Because of this, self-healing cement is a perfect choice for installations in areas with extreme weather conditions and a high risk of natural disasters such as earthquakes and tremors.
Nano-technology concrete is an improved version of the concrete we are used to. It is concrete that is produced with added nanoparticles. These nanoscale particles are small enough to fill the empty spaces between the original concrete particles. This has created a concrete mixture that is stronger and more durable than ever before. In addition, nano concrete is exceptionally dense and more resistant to water damage as it has low porosity compared to other types of concrete. This type of technology is quickly becoming popular in many significant areas of the construction industry, and it can potentially revolutionise the way we build with concrete. Some of the top benefits of nano concrete are:
- The concrete is more robust and durable but also lighter, which suits more complex industrial projects requiring a strong, lightweight material.
- It can lower costs during building as less concrete needs to be used.
- Up to 35% of cement can be saved, reducing material usage.
- It has good workability since the ratio between water and cement is low.
- The hydration process of creating concrete is enhanced.
These are only a few examples of the latest cement mixers and concrete technology developments. With these continual improvements, we can expect even more efficient and sustainable building methods, trends and technologies to emerge in the near future. The possibilities are endless with new types of modernised cement mixers and more technologically advanced concrete plants. The concrete industry is growing rapidly and will continue to do so with better efficiency and success. We at BS Power support the initiative and development in our field by providing our customers with the latest products, which means that our customers can enjoy the many advancements discussed above.
BS Commercial Power Cement Mixers
At BS Commercial Power, we are proud to be one of South Africa’s leading suppliers of cement mixers, concrete mixers, and a wide range of construction equipment and products. We guarantee that our cement mixers are durable and high quality to ensure you get the most out of your purchase. At BS Commercial Power, we understand that our clients in the construction industry need high-quality equipment that can withstand a building site’s challenging and harsh environments. Therefore, we only stock top brands of cement mixers that are robust and high-performance, for example, brands such as Baumax, Stihl, Honda and more. These highly reputable brands offer great value for money and can be used in large construction projects or smaller home building and maintenance products. Our vast distribution network and products are available across South Africa and other areas of Southern Africa.