Cement Mixers: Maximising Efficiency

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Are you looking for cement mixers to increase your construction projects’ efficiency? It is amazing what you can accomplish when you find a mixer that meets all the needs of your construction projects. These types of mixers will help increase the efficiency of your construction site. You can find various cement mixers on our BS power website.

 

Don’t hesitate to browse through our catalogue and pick out the perfect tools and materials in preparation for your next construction project. Keep reading to find out how you can increase efficiency and efficiently operate your cement mixers.

 

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How To Maximise Efficiency

 

If you need a cement mixer, this may mean that the construction project you are working on is time and labour-intensive. These machines are typically found on massive construction sites with large piles of construction materials and workers wearing hard hats. However, even small construction jobs benefit from using mixers. Smaller mixers are often used when paving driveways or expanding houses. Using a concrete mixer can significantly increase the efficiency of these projects.

 

Construction workers no longer need to spend a lot of time manually mixing water, cement, and aggregate to produce concrete. Like large construction projects, even small ones benefit from using cement mixers. Whether you are new to mixing or have years of experience, being aware of a few approaches that come with using a mixer can be beneficial in boosting efficiency as well as productivity at construction sites.

 

There are ten approaches to keep in mind. These ten approaches include; preparing the worksite, wearing the correct safety gear, keeping it close, inspecting the cement mixers, coating the surface, positioning on stable ground, keeping the motor clean, greasing the gears, draining the drum, and washing the mixer after it has been used. Let’s take a closer look at these crucial steps in securing an efficient workspace.

 

Prepping the work site. The first thing that should be done is to prepare the work site for concrete to be poured. This focuses on more manual tasks that include the placement of pouring, cordoning off the right areas, and pounding the ground.

 

Wearing the correct safety gear. Everyone on the construction site should be wearing personal protective gear before they begin working with cement mixers. This includes goggles, a respirator, boots, and work gloves.

 

Keeping it close. Concrete hardens very quickly. This means that you should place your mixers as close to where the concrete is needed as possible. Shorter times needed for travelling means transportation will be easier.

 

Inspecting the mixers. Examine the mixers before you start using them, while they are being used, and as soon as they are turned off. Make sure that none of the blades is bent. Frequent inspections may save you time and money.

 

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Coating the surface. Apply a coat of industrial oil on the outside of the mixers to avoid concrete from collecting and hardening on the surface of the mixers. Also, add a thin layer of fuel to the inside of the drum before you begin the mixing process.

 

Positioning on stable ground. Cement mixers should be placed onto ground that is stable and horizontal, instead of irregular or slanted. Also, make use of placing a rigid hardboard under the mixer

 

Keeping the motor clean. These mixers should only be operated outside. This means that dust flying around the work site can get caught in the motor of the mixer. Air compressors can be used to dislodge cement and dust.

 

Greasing the gears. All the parts of mixers that move should be regularly greased. This includes the gears, joints, and pulleys to counteract the stress that is placed on these parts due to the constant friction.

 

Draining the drum. Once you are done using the mixers for the day, ensure that the concrete is drained from the drum. This should be done quickly. If you wait too long to do this the concrete may harden in the drum.

 

Wash the mixer after it has been used. Once you are finished using the mixers they should also be washed. Avoid using abrasive chemicals. Use 2 scoops of gravel, and 11,35 litres of water in the drum of the mixer then put the mixer on for 15 to 25 minutes. Correct the angle of the mixer to get into all the corners.

 

Follow these steps to help you increase safety and efficiency on your construction site. These tips will also help you look after your mixers and increase their lifespan in the best way possible.

 

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How To Efficiently Operate Cement Mixers

 

Whether you are using mixers for a large or small project it is essential to know how to use these machines correctly and efficiently. Continue reading to learn a few ways that you can efficiently operate your mixers.

 

Follow the instructions provided by the specific dry cement mix you use. When combining the necessary ingredients; if you add too much water, the mixture will be too thin. If there is too little water the mixture will be too thick.

 

Open the bag of cement from the top. Opening the bag this way will reduce the likelihood of making a mess. Once you have opened the bag all the contents can be poured into the cement mixers.

 

Plug in the machine and then turn it on. Make sure that the plug is plugged in correctly and that it is nowhere near water. Once it is safe to do so you may put the machine on.

 

Allow the mixer to efficiently mix the concrete. Allow the mixers to do their job and make sure that the water is thoroughly mixing through. Leave the mixer on for as long as is recommended by the instructions on the mixture packet.

 

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Turn the mixer off and then pour the concrete out where needed. Once you are happy with the consistency of the concrete mixture you can turn the mixer off. You can then place the concrete into a wheelbarrow to allow for easy transportation.

 

Shovel cement if it is poured into a wheelbarrow. You will now be able to shovel out concrete where it is needed and whenever you need it. Concrete can harden quickly so it is not recommended to leave concrete in the wheelbarrow for too long.

 

Repeat this process. Keep repeating this process whenever you need concrete. This can be done as many times as your construction project needs. It is recommended to only mix concrete when you need it.

 

Mixers: A Comprehensive Guide For Buyers

 

Buying a concrete mixer is not always as easy as it seems. There are many things that you should be aware of before you make this large purchase. Continue reading for a short and comprehensive guide for buying mixers.

 

While you are trying to find the perfect concrete mixer for your specific projects, pay attention to key parameters. One very important one is the capacity of the concrete mixer. You should choose a concrete mixer based on the type of investment you would like to implement. If your project is to build a single-family home with a four-person team, a mixer that has a total capacity of between 160 and 180 litres will be perfect. During larger construction projects it will be necessary to invest in larger mixers.

 

Many mixers have two capacities which include working and total. Working capacity determines the maximum volume of raw materials produced, while the total capacity is the maximum capacity of the mixing drum. The shape of the mixer can also play an important role in your decision. There are tumblers or bell-shaped mixers. Column mixers work perfectly for large construction projects. The advantage of this is the larger capacity.

 

This will allow you to mix a lot of raw materials in a shorter time. There are also two types of mixer tilts to choose from. These include “on-the-wheel” and the “crank”. The on-the-wheel tilt is very popular and requires an operator to use more power. This is a more affordable and less professional mixing option. The crank tilt is often used for extensive and more expensive cement mixers. This tilt is done by using worm gears which relieves the operator.

 

This significantly helps the operator while working and minimises fatigue. This type of mixer is recommended for businesses whose employees deal with this type of equipment every day. The type of power supply is also important.

 

There are single-phase and three-phase power supplies. Three-phase power supplies are designed to be a lot stronger than single-phase models. However, single-phase options are more economical and sufficient. Three-phase options consume more electricity.

 

Frequently Asked Questions About Cement Mixers

 

There are many different questions that people would like answered before they invest in mixers. This section will focus on those questions as well as answering them to clear up any uncertainty or confusion. These questions include:

 

1. What size cement mixer should I buy? It is often challenging to gauge the needs of your construction projects. The size of mixers you will need will also depend on the size of your construction projects.

2. What is a volumetric concrete mixer? This mixer is on a trailer or truck that contains the ingredients and water needed to produce concrete. These mixers are often found directly on construction sites.

3. How does a volumetric concrete mixer work? These mixers proportion the materials out over a certain time according to volume and relate this volume to the weight of specific materials.

 

The materials are then dispensed back into a mixing auger then are completely mixed and the cement is then able to make contact with the water. This is to start hydration and encapsulate the completed surfaces of the materials being added to the mixture.

The materials should be added to the auger handfuls at a time so that there is enough energy in the mixing auger to make sure that the mixture is uniform.

 

4. How much can a self-loading mixer hold? The weight of a self-loading concrete mixer is between 9 701,85kg and 13 607,77 kg and can carry about 8 165 kg of concrete including the components used on construction sites.

5. How does the drum of the self-loader turn? When the machine is turned on the concrete is gradually broken down into smaller parts and when the drum begins to turn and the ingredients begin to mix, a semi-liquid mixture is left behind.

 

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6. Are there different types of self-loading concrete mixers? There are two main types of self-loading concrete mixers which include batch and continuous mixers. How efficient the mixers are is taken into consideration.

7. What should be known about concrete before buying a volumetric concrete mixer? If you would like to begin producing concrete, you will need to learn as much as you can about this material.

 

You will need to know how to produce concrete as well as how beneficial efficient production of this material is. If you would like to use your concrete to build strong structures, you will need to produce high-quality concrete.